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by Phillip Ledbetter
The Toyota Template
Cover
Endrosment
Half-Title
Title
Copyright
Dedication
Contents
Preface
Author
Chapter 1 The Problem: Distance from Toyota
Endnote
Chapter 2 The Predicament: Perplexing Failure
Endnotes
Chapter 3 The Position: Plant First
Endnotes
Chapter 4 The Purpose: Will and Skill
Endnotes
Chapter 5 The Plan: Hoshin Kanri
KPI RULES
Measuring Overall Progress
Chapter 6 The Property: Waste Elimination
OHNO’S 7 WASTES
Overproduction
Waiting
Transportation
Over-Processing
Excessive Inventory
Unnecessary Motion
Defects
5S
Endnotes
Chapter 7 The Practice: Standard Work
TOTAL PRODUCTIVE MAINTENANCE (TPM) AND MACHINE BACK-UP: TENSION IN THE LINE
TEAMWORK: THE MULTI-SKILLED EMPLOYEE
Endnotes
Chapter 8 The Patois: 8-Step Problem-Solving
Endnotes
Chapter 9 The Pattern: Flow, Pull, and Heijunka
CONTINUOUS FLOW: ALIGNMENT OF PROCESSES IN THE ORDER OF VALUE ADDED
PULL: PACES AND PRIORITIZES PRODUCTION, AND PROMOTES PROBLEM-SOLVING
KANBAN: METERING FLOW
HEIJUNKA: PRODUCTION SMOOTHING
SINGLE-MINUTE EXCHANGE OF DIES (SMED): SET-UP TIME REDUCTION
EndNotes
Chapter 10 The Program: Jidoka, Quality at the Source
EndNotes
Chapter 11 The Path: The Toyota Template
WHEN SHOULD THE TEMPLATE BE IMPLEMENTED?
IN WHAT ORDER SHOULD THE TEMPLATE BE IMPLEMENTED?
EndNotes
Chapter 12 The Proof: TPS Results
ENVIRONMENT
EndNotes
Chapter 13 The Perceptions: Mental Images
EndNotes
Chapter 14 The Post Script: Personal Matters
Index
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