Eventual recycling or reconditioning may
be considered at the start of design and
manufacturing decisions.
Reverse supply chain
US retailers Sears and JCPenney were the first
stores to allow consumers to return goods with
no penalty. This pioneering move in the late
19th century encouraged people to shop with them
and helped build a loyal following. British retailer
Marks & Spencer at one time had the most lenient
returns policy in the retail word—until 2005 they
had no time limit on returns, as long as the
customer could produce a receipt.
How it works
Companies have to focus on more than simply bringing
a product to a customer. Now an efficient reverse
supply chain is essential to satisfy consumers,
especially for the growing number of online retailers.
Manufacturers, too, in industries from carpets to
computers, may need reverse supply to recycle
products to meet environmental regulations.
For example, companies have to manage products that
are returned from consumers for a refund; products
that do not sell and are returned to producers from
retailers; or products near the end of their life, where
disposal may be subject to environmental legislation.
Supply chain takes a product to a customer. Reverse supply chain is
the series of activities it takes to retrieve an unwanted or used product
from a customer and dispose of it, recycle, or resell it.
CUSTOMER RETURNS
Companies may have processes in place to
collect used or unwanted items, whether
from the customer or a retailer.
Retrieve
Manage disposal
Please return
within 28 days
Reverse logistics
The cost to companies of reverse supply is enormous.
For example, in the US, statistics from the Reverse
Logistics Association suggest that the annual volume of
consumer returns is estimated to cost $150–200 billion.
This represents about 0.7 percent of gross national
product (GNP) and 6 percent of the US’s total annual
retail sales of $3.5 trillion.
$
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Effective inventory management is critical
to ensure that inbound items are recorded
so the company can keep track of returns.
Items and components are sorted and
separated, ready for reselling, recycling,
or disposal.
how operations and production work
Supply chain
32%
of an item’s original product
value could be reclaimed
as a result of a well-managed
reverse logistics system
Customers expect items to be transported
back to the seller in a straightforward
system, in person or by a delivery service.
Items are carefully checked on return.
If they are to be resold, they must be in
pristine condition.
Transport Receive
Sort
Inspect
NEED TO KNOW
Electronic waste (e-waste)
Electrical or electronic devices
that are unwanted, do not work,
or are obsolete
Warehousing Administrative
and physical functions necessary
for storage of goods, either for
selling or retrieval
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